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shenxing ceramic Custom ceramic sensor base

shenxing ceramic Custom ceramic sensor base

 The term "Ceramic Sensor Base" is a broad descriptor referring to the foundational component of a sensor that is made primarily from ceramic materials. These bases are critical for their mechanical, thermal, and electrical properties.
Here’s a detailed breakdown of what a ceramic sensor base is, its functions, materials, and applications.
A ceramic sensor base is the substrate or platform upon which the functional elements of a sensor are built. It's not the sensing element itself but the supportive structure that provides:
  • ​Mechanical Support:​​ A rigid, stable foundation for delicate sensing elements (e.g., thin-film resistors, piezoelectric crystals, electrodes).
  • ​Electrical Insulation:​​ Ceramics are excellent insulators, preventing short circuits and allowing for the creation of complex conductive pathways on the base.
  • ​Thermal Management:​​ Many technical ceramics have high thermal conductivity, drawing heat away from sensitive components, while also withstanding high operating temperatures.
  • ​A Stable Environment:​​ Ceramics are inert and resistant to corrosion, protecting the sensor from harsh environments (chemicals, moisture).
  • Order(MOQ) :

    1000
  • Payment :

    T/T
  • Description

Pressure Sensors:​​ The ceramic base provides a stable, rigid platform for a strain gauge or capacitive sensing element. It's often used with corrosive media because of its inertness.

​​Temperature Sensors:​ The temperature-sensitive ceramic element is often sintered directly onto a steatite or alumina base with printed electrodes.

​​RTDs (Resistance Temperature Detectors):​​ The platinum thin film is deposited directly onto an alumina substrate.

​​Gas Sensors (especially Oxygen Sensors):​​ The zirconia base in a lambda sensor is the core of the device, conducting oxygen ions at high temperatures to generate a voltage proportional to the oxygen concentration.

​​A piezoelectric crystal (e.g., PZT) is mounted on a ceramic base, which provides electrical connection and mechanical support.

Humidity Sensors:​​ The ceramic substrate can be coated with a hygroscopic material that changes capacitance or resistance with humidity.

​​Biosensors:​​ Ceramic bases (e.g., low-temperature co-fired ceramic - LTCC) are used for lab-on-a-chip devices due to the ability to create intricate microfluidic channels.

Technical Parameters


 

Item Unit Zirconia ceramic 99% alumina ceramic 96% alumina ceramic 95% alumina ceramic Steatite ceramic Mullite ceramic Cordierite ceramic
Bulk density g/cm3 6 3.8 3.7 3.6 2.8 2.2 2.3
Water absorption % 0 0 0 0 0 12 12
Thermal Conductivity (w/m.k) 10 19-30 16-28 14-24 2-3 2-6 1.3-1.8
Resistance to thermal shock,Minimum TK? 70 150 140 140 80 150 300
Withstand voltage,Minimum KV 15 20 18 18 20 25 -
Flexural strength Mpa 1000 300 280 240 120 120 30
Sintering temperature 1500 1670 1600 1600 1250 1250 1250
Maximum working temperature 1200 1500 1200 1200 800 1000 1000

 

Application

Specifically used for high-temperature and high-voltage insulation parts, circuit substrates, high-temperature devices, etc. As the main representative of precision ceramic materials, it is widely used in industries such as semiconductors, petrochemicals, and electronics.

 

 

Advantages


 

1. we support OEM and ODM;
2. We have a professional R&D team and technical support;
3. We provide real-time logistics update information;
4. We support 24-hour online service;
5. We support T/T,L/c payment;
6. We have a professional QC team to check the quality before delivery.

 

Certificate


 

FAQ


 

1. How can you get quotation?
Please kindly send me your drawing with technic requirement and demand quantity.
If you don't have the drawing, please kindly courier samples to us. we will quote our best price in 24 hours.

2. How can you get samples?
We can supply free samples if we have them in stock. If we haven't produce the products, we can supply some free samples after getting tool fee. Please take note that the courier fee should be at destination.

3. What’s the lead-time for samples and batch orders?
It is 18days for supplying samples. It is around 25days for batch orders.

4. Can I visit you?
Sure. If you're a volume buyer and would like to visit our in-house products and production line, please contact us to make an appointment.

 

 

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shenxing ceramic Custom ceramic sensor base

 The term "Ceramic Sensor Base" is a broad descriptor referring to the foundational component of a sensor that is made primarily from ceramic materials. These bases are critical for their mechanical, thermal, and electrical properties. Here’s a detailed breakdown of what a ceramic sensor base is, its functions, materials, and applications. A ceramic sensor base is the substrate or platform upon which the functional elements of a sensor are built. It's not the sensing element itself but the supportive structure that provides: ​​Mechanical Support:​​ A rigid, stable foundation for delicate sensing elements (e.g., thin-film resistors, piezoelectric crystals, electrodes). ​​Electrical Insulation:​​ Ceramics are excellent insulators, preventing short circuits and allowing for the creation of complex conductive pathways on the base. ​​Thermal Management:​​ Many technical ceramics have high thermal conductivity, drawing heat away from sensitive components, while also withstanding high operating temperatures. ​​A Stable Environment:​​ Ceramics are inert and resistant to corrosion, protecting the sensor from harsh environments (chemicals, moisture).

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